Synergistic Co-liquefaction of waste plastic express bags and low-rank coal based on supercritical water-ethanol system: Waste treatment and resource upgrading

Recently, with the ongoing development of the express industry, the consumption of waste plastic express bags has been increasing year by year, which has brought considerable pressure on municipal waste management. At the same time, in China, where coal is the main energy resource, the upgrading of low-rank coal is a more reliable and prospective way. An effective method for waste treatment and resource upgrading by synergistic co-liquefaction of waste plastic express bags and low-rank coal in a supercritical water-ethanol system has been developed. The effects of different experimental factors (temperature, residence time, plastic-coal ratio, water-ethanol ratio) on the conversion ratio and synergistic effect of co-liquefaction were investigated. The results showed that elevated temperature, lower water-ethanol ratio as well as suitable residence time, and plastic-coal ratio of 1:1 were conducive to the conversion ratio. Temperature ≥375 °C and suitable plastic-coal ratio (1:1) had a significant positive synergistic effect on the conversion ratio, whereas the other conditions exhibited no or negative synergistic effect on the conversion ratio. The maximum conversion ratio and positive synergistic efficiency were 85.11% and 12.25% at 425 °C, 60 min, water-ethanol ratio of 1:1, and plastic-coal ratio of 1:1, respectively. It was observed after FT-IR and elemental analysis based on the solid residue that the oxygen-containing functional groups in the residue disappeared, the oxygen content decreased, the carbon content increased, and the higher heating value (HHV) increased significantly, and the residue could be further used (such as gasification or pyrolysis) without the need for landfill. The GC-MS results of the oil products suggested that the oil products contained high content of hydrocarbons and phenols, as well as esters, alcohols, and other compounds. The hydrocarbons and phenols mainly derived from the decomposition of long chains in plastics and the decomposition of aromatic structures in coal, and the hydrocarbon and phenolic contents produced at 400 °C were 27.74% and 32.62%, respectively. Thus, the oil product can be used further as a chemical raw material. It cannot be ignored that the ethanol medium after reaction can also be further recycled by rotary evaporation. The synergistic co-liquefaction of waste plastic express bags and low-rank coal based on supercritical water-ethanol system is a promising method for waste treatment and resource upgrading.