Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

机械加工 可加工性 航空航天 机械工程 材料科学 表面完整性 脆性 过程(计算) 计算机科学 复合材料 工程类 航空航天工程 操作系统
作者
Guolong Zhao,Biao Zhao,Wenfeng Ding,Lianjia Xin,Zhiwen Nian,Jianhao Peng,Ning He,Jiuhua Xu
出处
期刊:International journal of extreme manufacturing [IOP Publishing]
卷期号:6 (2): 022007-022007 被引量:104
标识
DOI:10.1088/2631-7990/ad16d6
摘要

Abstract The aerospace community widely uses difficult-to-cut materials, such as titanium alloys, high-temperature alloys, metal/ceramic/polymer matrix composites, hard and brittle materials, and geometrically complex components, such as thin-walled structures, microchannels, and complex surfaces. Mechanical machining is the main material removal process for the vast majority of aerospace components. However, many problems exist, including severe and rapid tool wear, low machining efficiency, and poor surface integrity. Nontraditional energy-assisted mechanical machining is a hybrid process that uses nontraditional energies (vibration, laser, electricity, etc) to improve the machinability of local materials and decrease the burden of mechanical machining. This provides a feasible and promising method to improve the material removal rate and surface quality, reduce process forces, and prolong tool life. However, systematic reviews of this technology are lacking with respect to the current research status and development direction. This paper reviews the recent progress in the nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in the aerospace community. In addition, this paper focuses on the processing principles, material responses under nontraditional energy, resultant forces and temperatures, material removal mechanisms, and applications of these processes, including vibration-, laser-, electric-, magnetic-, chemical-, advanced coolant-, and hybrid nontraditional energy-assisted mechanical machining. Finally, a comprehensive summary of the principles, advantages, and limitations of each hybrid process is provided, and future perspectives on forward design, device development, and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.
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