Strong and flexible MXene-based nanocomposite films for atomic oxygen resistance and electromagnetic interference shielding

MXene has garnered considerable attention as a promising candidate for multifunctional artificial materials, owing to its exceptional mechanical performance and superior electric conductivity. However, macroscopically layered films assembled by MXene nanosheets are usually accompanied by serious degradation of mechanical properties. Moreover, there is a notable paucity of investigations on MXene in low Earth orbit (LEO) environment. Inspired by the layered structure of nacre, we applied polyurethane (PU) as an interfacial crosslinking agent to improve the mechanical properties of MXene films. The optimized MXene/PU (MP) nanocomposite film exhibited a tensile strength of 298.02 MPa and a toughness of 13.81 MJ m-3, surpassing those of the pure MXene film by 260% and 1,300%, respectively. The atomic oxygen (AO) erosion yield of MP was approximately one order of magnitude lower than that of commercial Kapton films, which was attributed to the shielding effect of MXene against AO attacks. Remarkably, the MP nanocomposite film demonstrated exceptional retention of tensile strength under various extreme conditions including AO irradiation, cryogenic-high temperature, cyclic thermal shock and hot water. Contributed by multi-layer structural design and high conductivity, the MP exhibited a high electromagnetic interference shielding effectiveness (EMI SE) of 48 dB and a specific SE divided by thickness (SSE/t) of 13,479 dB cm2 g-1 at the thickness of 20 μm. Consequently, the nacre-like MP nanocomposite film with exceptional mechanical properties and high-level functional performance holds substantial promise as a multifunctional space material for LEO environments.