Parametric study of water spray cooling on enhanced relatively large surfaces

Spray cooling as an effective cooling technique is widely used in practice. Compared to small heating surfaces, the significantly increase of surface would pose a great challenge to the significant enhancement of spray cooling. Specially, single nozzle spray cooling suffers from non-uniform liquid thin film on a relatively large heating surface, severely inhibiting the formation of efficient thin film evaporation. In this study, two enhanced surfaces such as straight fin surface and cubic fin surface with a relatively large heating surface of 4 cm2 were designed for single nozzle spray cooling. A parametric study was conducted with aims to evaluate the effects of flow rate, spray distance and enhanced surfaces on the formation of thin liquid film and then the performance of spray cooling. Visualization was presented to observe the development of liquid film to elucidate the enhanced mechanism of spray cooling. In this work, spraying height is varying from 20 to 40 mm. Coolant flow rate is ranging from 70 to 100 ml/min. The experimental results show the distribution of liquid film plays an important role in spray cooling, especially in the single-phase regime. In two-phase regime, nucleate boiling is significantly boosted on the engineered surfaced. For instance, the cubic fin surface leads to an enhancement of HTC of nearly 24 % compared to that of flat surface.