A new method for improving the resistance of cement-based materials to carbonic acid water corrosion: Carbonation curing and further water curing

Accelerated carbonation curing has several advantages compared with traditional moisture curing in terms of decreasing the duration time of early curing and improving the mechanical properties, dimensional stability and durability of concrete. This study investigated the effect of accelerated carbonation curing and further water curing on corrosion behavior, corrosion products, and pore structure of cement mortar and paste samples exposed to carbonic acid water corrosion. The results indicate the accelerated carbonation curing reduces corrosion depth and mitigates the decline in compressive strength caused by carbonic acid water corrosion. The accelerated carbonation curing can lead to the decalcification of C-S-H gel, and the formation of a large amount of CaCO3 and silica gel (SiO2·γH2O) on the surface of the C-S-H gel, which play a crucial role in the corrosion resistance of carbonic acid water. CaCO3, firstly, fills pores and optimizes the pore structure, slowing down the diffusion rate of carbonic acid water. Meanwhile, an essential "protective layer" forms on the surface due to abundant CaCO3, effectively preventing further corrosion of internal C-S-H gel, CH, C2S, and C3S. At the later age of corrosion, the carbonic acid water can lead to the decalcification shrinkage of CaCO3, and the deterioration of pore structure, which adversely affects the mechanical properties of cement-based materials.