Effect of Poly(butyl acrylate)-g-poly(styrene-co-acrylonitrile)’s Core/shell Ratio on Mechanical and Thermal Properties of Poly(butyl acrylate)-g-poly(styrene-co-acrylonitrile)/α-methylstyrene-acrylonitrile Binary Blends

Poly(butyl acrylate)-g-poly(styrene-co-acrylonitrile) terpolymer (PBA-g-SAN) with different core/shell ratios and α-methylstyrene-acrylonitrile (α-MSAN) were mixed via melt blending (25/75, W/W). It was found that the core/shell ratio of PBA-g-SAN played an important role in the toughening of rigid α-MSAN. According to an analysis of the impact strength and the morphologies of the impact fractured surfaces, the optimum core/shell ratio with the highest toughening efficiency was 60/40. Considering the results of dynamic mechanical thermal analysis (DMTA), the blends retained the high glass transition temperature (Tg) of α-MSAN because of the immiscibility between the two components. Moreover, increasing the core/shell ratio did not result in sacrificing the heat distortion temperature of the blends, which was attributed to the almost unchanged high temperature Tg of α-MSAN. The tensile strength, flexural strength, and modulus declined slightly with the increasing core content of PBA-g-SAN, which suggested that the stiffness of the blends decreased with the increasing core/shell ratio. This study showed that 60/40 was the optimum core/shell ratio used for toughening modification; it achieved a good balance between mechanical and heat resistance performance.