Progress of polymer reaction engineering: From process engineering to product engineering

Polymer reaction engineering studies the design, operation, and optimization of reactors for industrial scale polymerization, based on the theory of polymerization kinetics and transfer processes (e.g., flow, heat and mass transfer). Although the foundation and development of this discipline are less than 80 years, the global production of polymers has exceeded 400 million tons per annum. It demonstrates that polymer reaction engineering is of vital importance to the polymer industry. Along with the maturity of production processes and market saturation for bulk polymers, emerging industries such as information technology, modern transportation, biomedicine, and new energy have continued to develop. As a result, the research objective for polymer reaction engineering has gradually shifted from maximizing the efficiency of the polymerization process to the precise regulation of high-end product-oriented macromolecules and their aggregation structures, i.e., from polymer process engineering to polymer product engineering. In this review, the frontiers of polymer reaction engineering are introduced, including the precise regulation of polymer chain structure, the control of primary aggregation structure, and the rational design of polymer products. We narrow down the topic to the polymerization reaction engineering of vinyl monomers. Moreover, the future prospects are provided for the field of polymer reaction engineering.