Plasma-assisted surface functionalization of UHMWPE fiber for adhesion improvement with rubber matrix

A plasma-assisted surface modification method was introduced to enhance the interfacial adhesion of rubber composites reinforced with ultra-high molecular weight polyethylene (UHMWPE) fibers. First various reactive monomers were grafted onto the fiber surface via a plasma-assisted radical polymerization reaction. Subsequently, the grafted fibers underwent RFL (resorcinol-formaldehyde-latex) dipping process to bolster their interfacial adhesion with rubber. Compared with the original UHMWPE fibers, the modified fiber-reinforced rubber composites showed an increase in H pull-out force by 105.3 %–165.7 N and peel strength by 145.2 % to 10.3 N/mm, reaching the level of general-purpose fabric-core conveyor belt (≥4.5 N/mm). After the modification, the dynamic fatigue life and aging stability of the fiber-reinforced rubber composites were significantly improved, thereby enhancing the service life and safety of the composites. The results show that this method greatly improves the chemical activity, hydrophilicity, and surface roughness of UHMWPE fibers with minimal damage, rendering it a promising choice for industrial applications.