Effect of activated carbon black nanoparticles on solid state polymerization of poly(ethylene terephthalate)

Solid state polycondensation (SSP) is a conventional method used to increase the molecular weight of poly(ethylene terephthalate) (PET) in order to become more suitable for applications as carbonated soft drink bottles, etc. In the present study, the effect of activated carbon black (ACB) nanoparticles, on the SSP kinetics is examined. TEM micrographs revealed that ACB was finely dispersed into PET matrix as individual nanoparticles without creating agglomerates. Intrinsic viscosity (IV) measurements revealed that at temperatures 210 and 220 °C the activated carbon black does not influence the IV increase. However, at 230 and 240 °C an accelerating effect was found and higher intrinsic viscosity values were measured, compared to neat PET. Furthermore, a simple kinetic model was employed to predict the time evolution of IV, as well as the carboxyl and hydroxyl content during SSP. The kinetic parameters of the transesterification and esterification reactions were estimated at different temperatures with or without the addition of ACB. From the experimental measurements and the theoretical simulation results it was proved that ACB enhances the esterification reaction at all studied temperatures acting as a co-catalyst. However, the transesterification reaction remains unaffected by the presence of ACB at elevated temperatures (230 or 240 °C), while it is reduced at lower values (210 and 220 °C). Finally, the activation energies of both transesterification and esterification were determined together with the concentration of inactive end-groups.