Advancements in emerging MXene-integrated nanocomposite coatings: Unraveling defect-free microstructure for superior tribological, mechanical, and anti-aging features

This study explored the enhancement potential of MXene, a novel two-dimensional material, in epoxy-based nanocomposites; which comprehensively examined the influence of MXene on epoxy's viscosity, void formation, aging resistance, mechanical properties, and anti-wear properties. MXene nanofillers, labeled as 25C and 80C, fabricated via different acid-etching methods, were incorporated into epoxy resin at varying weight percentages (0.1–2.0 wt%). Observations revealed that for both varieties of MXene, inclusion of 1.0 wt% MXene led to the mitigation of void content, whereas the incorporation of 2.0 wt% MXene yielded maximal enhancements in both tensile strength and abrasion resistance. Additionally, the integration of 1.0 and 2.0 wt% MXene displayed superior aging resistance, with around 80 % reduction in free radical formation compared to the unmodified epoxy, while maintaining its excellent mechanical properties after QUV exposure. Therefore, both MXene types significantly enhanced the performance of epoxy composites, with the 80C-MXene displaying marginally superior enhancement due to its smaller particle size and higher purity, as identified by SEM and TEM images.