High Performance Conductive Hydrogel for Strain Sensing Applications and Digital Image Mapping

A hydrogel strain sensor can successfully transform its deformation into resistance changes, offering novel options for the Internet of Things (IoT) and artificial intelligence (AI). However, it remains challenging to prepare hydrogel sensors with superior performance (e.g., high conductivity). Here, we produced a conductive hydrogel (named PPC hydrogel) utilizing only three components, PVA (poly(vinyl alcohol)), PAAS (polyacrylate sodium), and CaCl₂, through freezing cross-linking and ion chelation. The PPC hydrogel is endowed with high electrical conductivity of approximately 5.2 S/m without the addition of highly conductive materials due to the unique ionic cluster mesh structure, thus enabling an outstanding performance of strain sensing. The PPC hydrogel also maintains electrical conductivity in frozen and underwater conditions and resists swelling in underwater environments, allowing it to be used under water for extended periods of time (more than 15 days). The PPC hydrogel-based strain sensor can be used as a flexible electrode for electrocardiogram (ECG) and electromyogram (EMG) examinations and sensitively monitor human activity as well as recognize handwriting. Moreover, we designed a python-based visualization program combined with a PPC hydrogel array to implement pressure-sensing digital image mapping for remote IoT monitoring. As a flexible sensor for biosafety, the PPC hydrogel has potential applications in the field of intelligent sensing, the IoT, and even Internet of Body systems.