Efficient Toughening of Epoxy–Anhydride Thermosets with a Biobased Tannic Acid Derivative

Research into toughening an epoxy resin using biobased modifiers without trade-offs in its modulus, mechanical strength, and other properties still remains a challenge. In this article, an approach to toughen epoxy resin with tannic acid, a common polyphenolic compound extracted from plants and microorganisms, is presented. First, dodecane functionalized tannic acid (TA-DD) is prepared and subsequently incorporated into epoxy/anhydride curing system. Owing to the modification of long aliphatic chain, TA-DD can induce epoxy matrix yielding phase separation, forming microscaled separated phases. In the meantime, the terminal hydroxyl groups of TA-DD can participate in the curing process, which offers a good interfacial interaction between TA-DD and epoxy matrix. With such a mechanism, the results show that TA-DD can significantly toughen the epoxy resin without trade-offs in its strength, modulus, and Tg. The thermoset with only 0.5 wt % TA-DD reaches highest impact strength, which is 196% increase of that of neat epoxy. This article opens up the possibility of utilizing the renewable tannic acid as an effective modifier for epoxy resin with good mechanical and thermal properties.