Catalytic fast pyrolysis of lignocellulosic biomass: Recent advances and comprehensive overview

Using biomass as a renewable resource to produce biofuels and high-value chemicals through fast pyrolysis offers significant application value and wide market possibilities, especially in light of the current energy and environmental constraints. Bio-oil from fast-pyrolysis has various conveniences over raw biomass, including simpler transportation and storage and a higher energy density. The catalytic fast pyrolysis (CFP) is a complex technology which is affected by several parameters, mainly the biomass type, composition, and the interaction between components, process operation, catalysts, reactor types, and production scale or pre-treatment techniques. Nevertheless, due to its complicated makeup, high water and oxygen presence, low heating value, unstable nature, elevated viscosity, corrosiveness, and insolubility within conventional fuels, crude bio-oil has drawbacks. In this context, catalysts are added to reactor to decrease activation energy, substitute the output composition, and create valuable compounds and higher-grade fuels. The study aim is to explore the suitability of lignocellulosic biomasses as an alternative feedstock in CFP for the optimization of bio-oil production. Furthermore, we provide an up-to-date review of the challenges in bio-oil production from CFP, including the factors and parameters that affect its production and the effect of used catalysis on its quality and yield. In addition, this work describes the advanced upgrading methods and applications used for products from CFP, the modeling and simulation of the CFP process, and the application of life cycle assessment. The complicated fluid dynamics and heat transfer mechanisms that take place during the pyrolysis process have been better understood due to the use of CFD modeling in studies on biomass fast pyrolysis. Zeolites have been reported for their superior performance in bio-oil upgrading. Indeed, Zeolites as catalyses have demonstrated significant catalytic effects in boosting dehydration and cracking process, resulting in the production of final liquid products with elevated H/C ratios and small C/O ratios. Combining ex-situ and in-situ catalytic pyrolysis can leverage the benefits of both approaches. Recent studies recommend more and more the development of pyrolysis-based bio-refinery processes where these approaches are combined in an optimal way, considering sustainable and circular approaches.