Evaluating the cell structure‐impact damping relation of cross‐linked polyethylene foams by falling weight impact tests

Abstract This study examines the effect of foam thickness on impact damping properties of closed‐cell cross‐linked polyethylene foams of different densities. Compression tests and falling weight impact tests were performed to detect the most important mechanisms, which affect the mechanical properties of the foams. The results showed that impact damping properties are significantly influenced by foam thickness, while energy‐absorbing capability primarily depends on foam density. The average cell diameter was determined with a scanning electron microscope, which proved that the mechanical properties are mostly influenced by cell structure because higher density foams have smaller cells and thicker cell walls. Other important conclusion is that a foam thickness limit can be determined for a given load level to avoid excessive compaction of the cells and maximize the shock absorption of the foam.