Preparation of ceramic-corrosion-cell fillers and application for cyclohexanone industry wastewater treatment in electrobath reactor

As new media, ceramic-corrosion-cell fillers (Cathode Ceramic-corrosion-cell Fillers – CCF, and Anode Ceramic-corrosion-cell Fillers – ACF) employed in electrobath were investigated for cyclohexanone industry wastewater treatment. 60.0 wt% of dried sewage sludge and 40.0 wt% of clay, 40.0 wt% of scrap iron and 60.0 wt% of clay were utilized as raw materials for the preparation of raw CCF and ACF, respectively. The raw CCF and ACF were respectively sintered at 400 °C for 20 min in anoxic conditions. The physical properties (bulk density, grain density and water absorption), structural and morphological characters and toxic metal leaching contents were tested. The influences of pH, hydraulic retention time (HRT) and the media height on removal of CODCr and cyclohexanone were studied. The results showed that the bulk density and grain density of CCF and ACF were 869.0 kg m−3 and 936.3 kg m−3, 1245.0 kg m−3 and 1420.0 kg m−3, respectively. The contents of toxic metal (Cu, Zn, Cd, Pb, Cr, Ba, Ni and As) were all below the detection limit. When pH of 3–4, HRT of 6 h and the media height of 60 cm were applied, about 90% of CODcr and cyclohexanone were removed.