Properties of dicumyl peroxide initiated bismaleimide modified allyl novolac and its molded composites

A thermosetting resin system, bismaleimide (BMI) modified allyl novolac (BAN), was developed via reactive blending of formaldehyde and catalyst drop wise to improve the extent of reaction between BMI and phenol‐carbenium ions. For improving the curing behavior and mechanical properties, dicumyl peroxide (DCP) was selected as a novel curing initiator to compare with hexamethylenetetramine (HTMA) which is the most common curing initiator used in the manufacture of phenolic resins. BAN was characterized by 1 H nuclear magnetic resonance and Fourier transfer infrared spectroscopy. Curing behavior with initiators was analyzed by differential scanning calorimetry and glass transition temperature of the cured resins was examined by dynamic mechanical analysis. For evaluating efficiency of the modified system, composite samples using polyvinyl acetyl fiber were molded and tested for flexural properties before and after ageing at 150°C for 1,000 h. The morphology of composite samples was examined by scanning electron microscope, and the effects of the incorporated initiators on the mechanical and thermal properties of composite were investigated. The results indicated that the initiators reduced the curing temperature effectively and improved the curing process. DCP proved to be more effective in crosslinking and heat resistance than HTMA. Meanwhile, the molded composite with DCP showed higher mechanical properties before and after ageing when compared with HTMA curing initiator. Therefore, DCP/BAN resin system with good heat resistance, higher mechanical properties, and better process ability can be applied as matrix resin for the manufacturing of advanced fiber reinforced composites. POLYM. COMPOS., 37:2260–2271, 2016. © 2015 Society of Plastics Engineers