Process optimization of 4H-SiC chemical mechanical polishing based on grey relational analysis

Abstract Ultra-smooth and low-damage processing of single-crystalline 4 H-SiC has become a research focus as a substrate for third-generation semiconductor wafers. However, the high hardness and strong chemical inertia significantly affect 4 H-SiC chemical-mechanical polishing (CMP) efficiency and accuracy. In this study, polishing process optimization experiments of 4 H-SiC are conducted based on the grey relational analysis method to achieve low surface roughness (Ra) and high material removal rate (MRR). First, MRR and Ra of Si surface (0001) are obtained by orthogonal experiments considering down force, rotation speed, slurry flow rate and abrasive particle size as four key factors. Then the grey relational coefficient and grey relational grade of MRR and Ra are calculated by data processing. The results show that significant factors of the single-objective process are rotation speed, down force, particle size, and flow rate, while the factors of the multi-objective process are down force, flow rate, rotation speed, and particle size in turn. Finally, the MRR of 208.12 nm h −1 and Ra of 0.391 nm are polished using multi-objective optimization process parameters. The polishing efficiency and accuracy were improved, confirming the applicability of grey relational analysis in CMP.