Fluorine-free, robust and self-healing superhydrophobic surfaces with anticorrosion and antibacterial performances

Superhydrophobic surfaces with water-repelling ability have important applications, such as self-cleaning, antibacterial and corrosion protection. However, the using of harmful fluorinated materials and its poor mechanochemical stability limit its practical application. Herein, a fluorine-free, robust and self-healing superhydrophobic surface is prepared through a two-step method of laser processing and spraying coating for anticorrosion and antibacterial applications. Laser processing is used to construct periodic micron-sized pillars for obtaining strong interface bonding between coating and substrate by mechanical interlocking effect, and as an 'armor', preventing the removal of the coating. The coating consists of epoxy resin (EP), hexadecyltrimethoxysilane (HDTMS) and γ-aminopropyltriethoxysilane treated Cu2O (KH550-Cu2O). The superhydrophobic surface can withstand various mechanical durability tests, such as multiple sandpaper abrasion and tape peeling cycles. It exhibits excellent corrosion inhibition efficiency (ηp > 99 %) on Mg alloy, Tinplate and Al alloy, which results from superhydrophobicity and organic coating. The superhydrophobicity endows surface with excellent antibacterial adhesion performance in a static liquid environment. The bactericidal activity of KH550-Cu2O can effectively inactivate the bacteria in contact with the surface and the free bacteria, providing excellent antibacterial ability in a dynamic liquid environment. It still exhibits good anticorrosion and antibacterial abilities after multiple mechanical abrasion cycles due to the outstanding mechanical durability. Moreover, it exhibits outstanding self-healing ability to plasma etching and oil contamination, self-cleaning ability under air and oil conditions, and chemical stability against acids and alkalis solution. All the above excellent performances promote its application in a wider range of fields.