A self-healing waterborne acrylic latex coating based on intrinsic hydrogen bonding

Acrylic coatings suffer damage in the form of cracking, which degrades both their protective and aesthetic performance over time. Self-healing technology offers the ability to solve this problem by allowing cracks to spontaneously heal without external diagnosis or intervention, offsetting the enormous costs associated with coating damage and repair. However, there is currently no efficient self-healing acrylic coating design, and research in the area remains noticeably sparse. In this research we sought to imbue a mechanically tough methyl methacrylate (MMA)/butyl acrylate (BA)/acrylic acid (AA) acrylic coating with self-healing functionality by incorporating self-healing monomers within the formulation. We synthesized a library of four acrylic monomers containing both a long amphiphilic spacer of variable length, and the 2-ureido-4[1H]-pyrimidinone (UPy) unit, which forms strong self-complementary quadruple hydrogen bonds. These UPy-monomers were able to participate in the emulsion polymerization of MMA, BA and AA, forming intrinsic hydrogen bonding networks within the subsequent acrylic coatings. These UPy functionalized coatings displayed optical self-healing and strain recovery over 24 h both at room temperature (∼28 %), and at elevated temperatures up to 50 °C (∼80 %). The coatings also displayed repeatable self-healing after four healing cycles, relative to an MMA/BA/AA coating.