Fin-and-tube heat exchanger material and inlet velocity effect under frosting conditions

The frosting fin-and-tube heat exchanger used in this study is implemented in the dehydration process of a biogas upgrading pilot. Water is separated from the biogas by frosting it at very low temperatures on the cold surfaces of the fin-and-tube heat exchanger. Once frosted, a defrosting system is used to remove water from the process. The main interest of this study is the frosting system. The effects of the biogas velocity, fin material, tube material and frost layer thickness on the performance of the fin-and-tube heat exchanger are investigated. Increasing the biogas velocity tends to increase the frosting layer thickness and the external pressure drop. This will lead to decrease the heat exchanger performance and the frosting cycle duration. The thermal conductivity of the fins and tubes has a major effect on the performance of the heat exchanger. Higher thermal conductivity decreases the heat exchanged surface. A numerical model has been developed, then numerical and experimental results extracted from a biogas upgrading pilot are compared.