Ultrahigh surface density of Co-N2C single-atom-sites for boosting photocatalytic CO2 reduction to methanol

Cobalt species as active sites for photocatalytic reduction of CO2 to valuable products such as methanol have received increasing attention, however, it remains a huge challenge to achieve the high activity. Herein, a pyrolysis-induced-vaporization strategy was successfully employed to fabricate Co/g-C3N4 single-atom catalysts (Co/g-C3N4 SACs) with surface Co atom loading up to 24.6 wt%. Systematic investigation of Co/g-C3N4 SACs formation process disclosed that concentrated-H2SO4 exfoliation of g-C3N4 nanosheets (g-C3N4 NSs) as the substrate followed by a two-step calcination process is essential to achieve ultrahigh metal loading. It was found that the ultrahigh-density of Co single-atom sites were anchored on the g-C3N4 substrate surface and coordinated with two nitrogen and one carbon atoms (Co-N2C). These single dispersed Co-N2C sites on the g-C3N4 surface were found to act not only as electron gathering centers but also as the sites of CO2 adsorption and activation, subsequently, boosting the photocatalytic methanol generation during light irradiation. As a result, the methanol formation rate at 4 h (941.9 μmol g−1) over Co/g-C3N4-0.2 SAC with 24.6 wt% surface Co loading was 13.4 and 2.2 times higher than those of g-C3N4 (17.7 μmol g−1) and aggregated CoOx/g-C3N4-0.2 (423.9 μmol g−1), respectively. Simultaneously, H2 (18.9 μmol g−1 h−1), CO (2.9 μmol g−1 h−1), CH4 (3.4 μmol g−1 h−1), C2H4 (1.1 μmol g−1 h−1), C3H6 (1.4 μmol g−1 h−1), and CH3OCH3 (3.3 μmol g−1 h−1) products were detected over Co/g-C3N4-0.2 SAC. Besides, the photocatalytic activity of the Co/g-C3N4-0.2 SAC for the reduction of CO2 to methanol was stable within 12-cycle experiments (~48 h). This work paves a strategy to boost the photoreduction CO2 activity via loading ultrahigh surface density single atomically dispersed cobalt active sites.