Grain boundary oxide layers in NdFeB-based permanent magnets

The microstructure of grain boundaries (GBs) in the commercial NdFeB-based alloy for permanent magnets has been studied. It is generally accepted that the unique hard magnetic properties of such alloys are controlled by the thin layers of a Nd-rich phase in Nd$_{2}$Fe$_{14}$B/Nd$_{2}$Fe$_{14}$B GBs. These GB layers ensure the magnetic isolation of Nd$_{2}$Fe$_{14}$B grains from each other. It is usually supposed that such GB layers contain metallic Nd or Nd-rich intermetallic compounds. However, the commercial NdFeB-based permanent magnets frequently contain a tangible amount of neodymium oxide Nd$_{2}$O$_{3}$ at the triple junctions between Nd$_{2}$Fe$_{14}$B grains. The goal of this work was to check whether the Nd$_{2}$Fe$_{14}$B/Nd$_{2}$Fe$_{14}$B GBs could also contain the thin layers of Nd$_{2}$O$_{3}$ oxide phase. Indeed, the screening with EELS-based elemental analysis permitted to observe that some of these Nd-rich layers in Nd$_{2}$Fe$_{14}$B/Nd$_{2}$Fe$_{14}$B GBs contain not only neodymium, but also oxygen. More detailed analysis of such GBs with high-resolution transmission electron microscopy (HR TEM) showed these GB layers are crystalline and have the lattice of neodymium oxide Nd$_{2}$O$_{3}$. In turn, the Lorentz micro-magnetic contrast in TEM permitted to observe that the Nd-oxide GB layers prevent the migration of domain walls from one Nd$_{2}$Fe$_{14}$B grain to another during remagnetization. This finding proves that the GB oxide layers, similar to those of metallic Nd or Nd-rich intermetallic compounds, can ensure the magnetic isolation between Nd$_{2}$Fe$_{14}$B grains needed for high coercivity. Therefore, the GB oxide layers can be used for further development of NdFeB-based permanent magnets.