Durable superhydrophobic polyvinylidene fluoride membranes via facile spray-coating for effective membrane distillation

Membrane wetting and fouling substantially limits application and deployment of membrane distillation process. Designing high-performance superhydrophobic membranes offers an effective solution to solve the challenge. In this work, a highly durable superhydrophobic surface (water contact angle of 170.8 ± 1.3°) was constructed via a facile and rapid spray-coating of extremely hydrophobic SiO2 nanoparticles onto a porous polyvinylidene fluoride (PVDF) substrate for membrane distillation. The superhydrophobic membrane coated by fluorinated SiO2 nanoparticles exhibited a superior physicochemical stability in a wide range of extreme environments (i.e., NaOH, HCl, hot water, rust water, humic acid solution, ultrasonication, and high-speed water scouring). During 8-h continuous membrane distillation desalination experiment, the coated superhydrophobic membrane experienced a consistently stable water vapor flux (ca. 19.1 kg·m−2·h−1) and desalination efficiency (99.99 %). Additionally, such a stable superhydrophobicity endowed the spray-coated PVDF membrane to overcome membrane wetting and fouling during membrane distillation of highly saline solutions containing foulants (i.e., humic acid and rust). Results reported in this study provides a useful concept and strategy in facile construction of robust superhydrophobic membranes via spray-coating for effective membrane distillation.