Recovery of elemental sulfur from zinc concentrate direct leaching residue using atmospheric distillation: A pilot-scale experimental study

Recovery of elemental sulfur from zinc concentrate direct leaching residue (DLR) using atmospheric distillation was systematically investigated on a pilot-scale system for the first time. Batch operating mode was suggested for recovery of elemental sulfur from water-rich DLR using atmospheric distillation. Elemental sulfur with purity higher than 99% was obtained under certain conditions in batch operating mode. With an appropriate feed amount of 1,200 kg, batch experiment conducted at 460°C resulted in sulfur purity of 96.22% and a recovery rate higher than 85%. Only 0.59 and 1.24 kWh power was needed to handle 1.0 kg DLR and produce 1.0 kg elemental sulfur, respectively. The results suggest that recovery of elemental sulfur from zinc concentrate DLR using atmospheric distillation is technologically and economically feasible. Moreover, other metal elements such as zinc were enriched in the distillation concentrate, which could be used for metal refining. Technologies could effectively lower the moisture content of DLR, and lowering the distillation temperature would be of great value for recovery of elemental sulfur from DLR using a distillation method. Implications: Distillation is a promising solution for recovery of elemental sulfur from DLRs. This work revealed the possibility of separation of elemental sulfur from zinc concentrate DLR using atmospheric distillation. Such knowledge is of fundamental importance in developing field-scale separation and purification technologies and devices in which simultaneous sulfur recovery and precious metal enrichment are possible. Important tasks for follow-up research are also suggested.