Enhanced anti-corrosion characteristics of epoxy-functionalized graphene oxide nanocomposite coatings on mild steel substrates

This experimental investigation focused on coating of functionalized graphene oxide (FGO) on the mild steel to minimize corrosion, using a new method. Prior to the coating, the fundamental chemical and morphological structures of FGO were studied with aid of some characterization techniques: X-ray diffraction (XRD), Raman, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Various epoxy/FGO coating formulations with 10, 20, 30, 40 and 50 ppm of FGO were prepared and coated on the mild steel substrate, adopting dip coating method. Immersion test was carried out to observe the corrosion inhibition efficiency of the graphene. The adsorption isothermal behavior was also studied using various models and compared with the data obtained from the experimental results. From the results obtained, the formation of irregular rough patches and separation of platelets like zebra lines indicated the formation of graphene nanoparticles, as observed through morphological analysis. The occurrence of sharp peak at 24.3° in the XRD pattern depicted the existence of graphene in nanoscale. Electrochemical impedance (EI) and potentiodynamic polarization (PP) studies reported the maximum corrosion inhibition efficiency of 87% at 50 ppm concentration of epoxy/FGO. It was evident that an increasing concentration of graphene exhibited significant corrosion resistance in both studies. The bonding energy of randomly oriented graphene platelets reduced the removal of metal, delaying the crack propagation in tortuous path on the coated surface. These results established the significance and applicability of this study in various relevant industries.