Hollow core mesoporous carbon spheres as catalyst support for improved platinum utilization in phosphoric acid fuel cells

Using a well-known sol-gel technique, monodispersed silica spheres measuring 380 nm in size are generated in situ. These silica spheres serve as a template for the synthesis of hollow core mesoporous shell (HCMS) carbon spheres. Inside the pores of the template, a polymer is synthesized using azoisobutyronitrile and divinylbenzene polymerization route. Polymer carbonization followed by template remotion yielded HCMS carbon spheres. This HCMS carbon is mesoporous and offers uniform Pt crystallite distribution for acid fuel cell applications. As-prepared HCMS carbon is examined by field emission gun SEM, TEM, nitrogen adsorption/desorption isotherm (BET surface area and BJH pore size distribution analysis), and apparent density using Helium pycnometry. The HCMS carbon obtained demonstrates a BET surface area of 623 m2g-1, showcasing a uniform pore size distribution centered at 3.8 nm. This specific characteristic renders it an ideal support material for fuel cell catalysts. The electrochemical studies reveal the key parameters like corrosion resistance, bulk electrical conductivity, the electrochemical surface area of Pt chemically deposited on HCMS carbon, and unit fuel cell performance under phosphoric acid environment. These parameters are compared with the standard carbon powder, Vulcan XC72R and a commercial catalyst to evaluate the HCMS carbons' suitability for fuel cell applications.