Novel Sr1.95Fe1.4Co0.1Mo0.5O6-δ anode heterostructure for efficient electrochemical oxidative dehydrogenation of ethane to ethylene by solid oxide electrolysis cells

The electrocatalytic conversion of ethane to ethylene is an important industrial process since ethylene is useful for the production of various chemical intermediates and polymers. However, this process often requires high temperatures. Metal-oxide heterogeneous interfaces constructed by in-situ exsolved process under reducing conditions would be favorable for promoting the catalyst activity, selectivity, and stability of ethane conversion to ethylene. Herein, Sr1.95Fe1.4Co0.1Mo0.5O6-δ (abbreviated as SFCoM) was prepared as a novel anode material of solid oxide electrolysis cells (SOECs) for green ethylene production by electrochemical oxidative dehydrogenation of ethane. After reduction, nano CoFe particles were in-situ exsolved on SFCoM oxides to form a nano alloy-oxide heterostructure (CoFe@SFCoM) with large numbers of reactive sites, relevant for improving the conversion rate of ethane and the yield of ethylene. At 800 °C, the single cell based on CoFe@SFCoM anode exhibited a current density of 1.89 A cm−2 at 1.6 V with an ethane conversion rate of 36.4% and corresponding ethylene selectivity of 94.5%. After 50 h of testing, the electrolysis current density(∼0.5 A cm−2) and ethylene yield(∼18.43%) of the single cell did not change significantly, showing good stability. In sum, CoFe@SFCoM looks very promising for future use as a SOECs anode for the electro-catalytic conversion of ethane to ethylene.