Dynamic modeling and vibration characteristics analysis of cylinder with local defects in axial piston pump

The piston/cylinder pair suffers from excessive wear during the operation of axial piston pumps, and the local defects usually occur in the brass bush in the cylinder bore. Generally, the wear of cylinder is the main source of failure that affects the reliability of axial piston pumps. Thus, it is necessary to conduct an in-depth study on the vibration generated by the cylinder with local defects. Considering the effect of defect dimension, a novel time-varying displacement excitation model of the axial piston pump cylinder defect is proposed and establishes a 13 degrees of freedom lumped parameter dynamic model for cylinder fault. Then, investigating the effects of length and depth of the defect on the spectral amplitude and exploring the fault characteristic frequency of cylinder. Lastly, the model was validated on a test rig. The results demonstrate that the constructed model can predict the vibration caused by a locally defective cylinder with a frequency domain error of 0.69% and the fault characteristic frequency of cylinder is the same as its rotational frequency. Moreover, the defect length will influence the amplitude and duration of the cylinder-defect pulse waveform. The fault excitation amplitudes increase with the increase of defect depths.