Water repellence of biomimetic structures fabricated via femtosecond laser direct writing

Femtosecond laser direct writing based on two-photon polymerization (TPP), which is a sub-classification of vat photopolymerization, has the advantages of unlimited geometrical freedom and high resolution, and has attracted significant interests from scientists and engineers in recent years. In the present study, TPP fabrication was performed using a laser equipment with wavelength of 514 nm. The collimated beam diameter before the focusing lens was measured as 5 mm and the focused laser spot diameter was calculated as 280 nm. Key TPP processing parameters were investigated for the fabrication of nanowires, and micro/ nanoscale biomimetic structures, including cone and pinecone structures. The finest nanowire has a diameter of 105 nm and is achieved at the laser power of 0.8 μW (near the laser polymerization threshold). For the three-dimensional (3D) structures, laser power, layer thickness and hatch spacing would influence the fabrication accuracy. Generation of a stiff 3D cone structure would require a minimum laser power of 1.4 μW when the hatch spacing and layer thickness are 200 nm. The optimum processing parameters (laser power 2.2 μW, hatch space and layer thickness 100 nm) can generate structures with dimensions close to the design values. For pinecones with nano features, the scanning strategies play a significant role in the nano fabrication accuracy. A row of pinecones and cones were fabricated and tested for their water repellence performance. The relationship between the performance and the nano cone density was investigated. The pinecone structures exhibit superior performance to the ones with no nano-scale structures, indicating that improved hydrophobicity can be achieved by designing the micro/nano hierarchical structures. The increased number density of the nano cones in a micro/nano hierarchical structure was found to profoundly enhance the water repellence of the structures. The mechanisms were discussed with Wenzel and Cassie models.