Comparative investigation of two-dimensional imaging methods and X-ray tomography in the characterization of microstructure

Abstract The microstructural features of three different materials have been quantified by means of 2D image analysis and X-ray micro-computer tomography (CT) and the results were compared to determine the reliability of the 2D analysis in the material characterization. The 3D quantification of shrinkage pores and Fe-rich inclusions of an Al-Si-Cu alloy by X-ray tomography was compared with the statistical analysis of the 2D metallographic pictures and a significant difference in the results was found due to the complex morphology of shrinkage pores and Fe-rich particles. Furthermore, wood particles of a wood-plastic composite were measured by dynamic image analysis and X-ray tomography. Similar results were obtained for the maximum length of the particles, although the results of width differ considerably, which leads to a miscalculation of the particles aspect ratio. Finally, air voids of a foam concrete were investigated by the analysis of the 2D pictures in ImageJ and the results of the 2D circularity were compared with the values of the 3D elongation obtained by micro-computed tomography. The 3D analysis of the air voids in the foam concrete showed a more precise description of the morphology, although the 2D result are in good agreement with the results obtained by X-ray micro-tomography.