Shape memory polymer lattice structures with programmable thermal recovery time

Abstract Shape memory polymer (SMP) lattice structures have garnered considerable attention due to their intrinsic capability for self-recovery and mechanical reconfiguration. The temporal path, encompassing aspects such as recovery time and deployment sequence, of the shape recovery process in SMP lattice structures holds paramount significance across various domains, including but not limited to medical devices and space deployable structures. Nonetheless, the programming of shape recovery time or deployment sequences in SMP lattice structures, particularly in scenarios devoid of external controllers, remains a challenge. In addressing these challenges, this study presents a novel class of SMP structures endowed with customizable thermal recovery times and programmable deployment sequences, leveraging the influence of structural geometry. Notably, the programmable recovery time and serialized deployment behavior of the proposed SMP lattice structure are achieved within a constant temperature environment, obviating the need for external time-varying stimuli. Finite element simulations and experimental validations corroborate that the proposed SMP structures can be programmed to exhibit recovery times spanning from mere seconds to several hundred seconds. Moreover, a three-stage sequential recovery behavior is attained without necessitating prior local configuration programming. Furthermore, exploiting the distinctive sequential reversibility inherent in a constant high-temperature environment, the designed lattice structure showcases the ability to transition to multiple distinct stable configurations by modulating the duration of high-temperature exposure. The proposed recovery time programmable SMP lattice structure thus presents a viable avenue for realizing intricate multistage controllable shape-shifting structures devoid of external control equipment.