Synthesis and Characterization of Polypyrrole/Fe3O4 Nanocomposites: A Promising Material Against Carbon Steel Corrosion

The use of conducting polymers as coating layers for the protection of surfaces against corrosion represents an important topic for investigation, as reported in the literature. In this work, polypyrrole/Fe3O4 nanoparticles (Fe3O4_NPs/PPy) hybrid nanocomposites (HN) were incorporated as anticorrosive additives in an epoxy paint to protect SAE 1010 carbon steel from corrosion. The HN particles were obtained by chemical polymerization of pyrrole in an aqueous solution in the presence of Fe3O4_NPs and were characterized by infrared absorption spectrophotometry, dynamic light scattering (DLS), X-ray diffraction (XRD), transmission electron microscopy (TEM). The electrochemical impedance spectroscopy (EIS) was used in the analysis of the electrochemical response of the coated surface with and without HN. DLS data showed that the Fe3O4_NPs and Fe3O4_NPs/PPy obtained in solution present average diameters of (19.7 ± 9.6) nm and (63.5 ± 27.7) nm, respectively. TEM images showed Fe3O4_NPs with smaller sizes (10 nm - 30 nm), and that the HN had diameters smaller than 100 nm, consisting of Fe3O4 cores coated with polypyrrole. EIS measurements have shown that the addition of HN to the epoxy paint could improve the efficiency of the anticorrosive coating when compared to the original epoxy paint prepared without any corrosion inhibitor.