Highly Compressible and Sensitive Pressure Sensor under Large Strain Based on 3D Porous Reduced Graphene Oxide Fiber Fabrics in Wide Compression Strains

The development of highly sensitive wearable and foldable pressure sensors is one of the central topics in artificial intelligence, human motion monitoring, and health care monitors. However, current pressure sensors with high sensitivity and good durability in low, medium, and high applied strains are rather limited. Herein, a flexible pressure sensor based on hierarchical three-dimensional and porous reduced graphene oxide (rGO) fiber fabrics as the key sensing element is presented. The internal conductive structural network is formed by the rGO fibers which are mutually contacted by interfused or noninterfused fiber-to-fiber interfaces. Thanks to the unique structures, the sensor can show an excellent sensitivity from low to high applied strains (0.24–70.0%), a high gauge factor (1668.48) at an applied compression of 66.0%, a good durability in a wide range of frequencies, a low detection limit (1.17 Pa), and anultrafast response time (30 ms). The dominated mechanism is that under compression, the slide of the graphene fibers through the polydimethylsiloxane matrix reduces the connection points between the fibers, causing a surge in electrical resistance. In addition, because graphene fibers are porous and defective, the change in geometry of the fibers also causes a change in the electrical resistance of the composite under compression. Furthermore, the interfused fiber-to-fiber interfaces can strengthen the mechanical stability under 0.01–1.0 Hz loadings and high applied strains, and the wrinkles on the surface of the rGO fibers increased the sensitivity under tiny loadings. In addition, the noninterfused fiber-to-fiber interfaces can produce a highly sensitive contact resistance, leading to a higher sensitivity at low applied strains.