Grafting Polymers on Surfaces: A New Powerful and Versatile Diazonium Salt-Based One-Step Process in Aqueous Media

Covalent surface modification of conductive, semiconductive, and insulating substrates with thin organic polymers films induced by redox activation of aryl diazonium salts in the presence of vinyl monomers has been investigated in acidic aqueous media. This new process, called diazonium-induced anchoring process (DIAP), is an efficient technique to impart covalent adhesion of polyvinyl coatings onto raw inorganic or organic surfaces without any conductivity requirement. Typically, aryl diazonium salts are reduced with iron powder to give surface-active aryl radicals leading (i) to the formation of a grafted polyphenylene-like film on the substrate surface and (ii) to the initiation of the radical polymerization of the vinylic monomer in solution. The resulting radical-terminated macromolecular chains formed in solution are then able to react with the polyphenylene primer layer to form a very homogeneous thin organic film on the surface. The final organic thin coating is strongly grafted on materials surfaces, as evidenced by its persistence after a long ultrasonic treatment in a good solvent of the polymer. We speculate this process is supported by the large concentration of aryl and hydrogen radicals formed when iron powder is added in the acidic aqueous solution. The thickness of the polymer film can be controlled as a function of time, typically a few minutes, and was measured between 10 and several hundred nanometers. Infrared reflection–absorption spectroscopy (IRRAS), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HRTEM), and contact angle measurements were used to characterize the surface modification of metals, glass, carbon nanotubes, or polytetrafluoroethylene (PTFE). This very simple and efficient grafting method provides a powerful tool for the covalent coating of organic or inorganic surfaces possessing complex geometrical shapes.