Numerical simulations of non-isothermal three-dimensional flows in an extruder by a finite-volume method

This study considers numerical applications of a finite-volume method to steady non-isothermal flows in geometries close to a single-screw extruder. Two geometrical configurations of the channel, with gap and zero gap, are investigated. The simulations concern incompressible fluids obeying different constitutive equations: Newtonian, generalized Newtonian with shear-thinning properties (Carreau–Yasuda law), and two viscoelastic differential models, the upper convected maxwell (UCM) and the Phan–Thien/Tanner (PTT). The temperature dependence is described by a Williams–Landel–Ferry (WLF) equation. For discretizing the equations and unknowns, we use a staggered grid with a QUICK scheme for the convective-type terms and solve the set of governing equations by a decoupled algorithm, stabilized by a pseudo-transient stress term and an elastic viscous stress splitting (EVSS) technique, in the viscoelastic case for the UCM model. The numerical results enable us to state the influence of temperature and rheological properties on the flow characteristics in the geometries investigated and underline the complex behaviour of the materials in such configurations.