Numerically assisted calibration procedure of nonlinear in-plane shear properties of unidirectional composite laminae based on off-axis tensile experiments

In this paper, a novel methodology is presented to evaluate the true nonlinear shear response of continuous fiber-reinforced plastic (CFRP) unidirectional laminae. It requires simple off-axis tensile experiments to be conducted and a finite element (FE) representation of them with a material constitutive law capable of handling nonlinearity in shear. Upon successful evaluation of the normal stiffness properties, the shear stress-strain response is derived via numerical calibration of the underlying FE models. The presented approach is also demonstrated by processing the raw data of an extensive material characterization test campaign conducted on a thermoplastic matrix CFRP. The outcome is compared to the conventional methods for shear response derivation using relevant standards such as ASTM D3518 and ASTM D5379. It has been successfully demonstrated that the pseudo-hardening phenomenon obtained from standard shear experiments as a result of fibers aligning with load direction can be eliminated with off-axis specimen tension experiments, thus, the true shear stress versus deformation response can be extracted up to failure. The main purpose of current work is to demonstrate the inconsistency in the available standard methods related to mechanical testing-based derivation of nonlinear in-plane shear behavior of UD plies. In addition, a novel technique is presented to achieve a more accurate prediction of nonlinear shear stress and strain along the entire representative loading range that contributes to more accurate simulations of composite parts up to failure and thus, better strength predictions.