Investigation of a Piezoelectric Ultrasonic Surface Wave Transducer That Minimizes Structural Scattering

Abstract The Structural of ultrasonic surface wave transducers affects structural scattering. A numerical model of an ultrasonic surface wave transducer was established. Numerical simulations and dynamic acoustic analysis were performed to systematically assess, the effects of the transducer parameters, such as the front and back angles, matching layer, and front wedge shape on structural scattering. The results show that the acoustic amplitude of the transducer structure scattered waves is basically stable when the back angle of the wedge is 64° -68 °and the front angle is 65°-85°. The amplitude obtained from a transducer with orthogonal slots and a front uniform matching layer is 61% lower for the primary structure scattering, 56% lower for the secondary structure scattering.
When equipped with the upper matching layer, the amplitude of the secondary structural scattering echo is reduced by 78.2%. The experimental results show that the transducer with orthogonal slots on the wedge and a matching layer at the front and upper edges has a signal-to-noise ratio of 19.6dB when detecting the echo signal of a ϕ8 through-hole in a welded steel plate, indicating good detection capability. The experiment validates the numerical simulation results. The proposed transducer can be used for structural monitoring of welded structures and detecting flaws.