Binderless Nanocrystalline Tungsten Carbide with Enhanced Hardness Induced by High-Pressure Sintering

In this study, binderless WC ceramics with grain size of 210 nm were obtained under a high-pressure of 200 MPa at a relatively low temperature of 1550 °C. The effects of high pressure on the densification behavior and grain growth were investigated. Increasing the sintering pressure accelerated the densification rate, decreased the sintering temperature, and inhibited grain growth. HRTEM observations revealed highly stable Σ 2 grain boundaries and numerous microscopic defects (stacking faults and Lomer-Cottrell locks), with dislocation density up to 4.26×1015 m-2. High-pressure strengthening effect enhanced the hardness and wear resistance by inducing plastic deformation. The high-pressure sintered WC ceramics exhibited enhanced hardness of 32.19 GPa and excellent tribological properties. Compared with the low-pressure samples, the hardness increased by 23%, the friction coefficient reduced by 30%, and the wear resistance improved by 63%, which were mainly related to the fine-grained microstructure, stable Σ 2 grain boundaries, and high-density defects.