Effect of zeolite topological structure in bifunctional catalyst on direct conversion of syngas to light olefins

Bifunctional catalyst composed of metal oxide and zeolite (OX-ZEO) is a promising strategy for the direct conversion of syngas to light olefins (STO), where the structure of zeolite plays a vital role in determining the selectivity of product. Herein, three kinds of silicoaluminophosphate zeolites with different topological structures, i.e., the ERI(SP17), AEI(SP18) and CHA(SP34), were hydrothermally synthesized, after the combination with Mn-Ga oxide, the prepared OX-ZEO was applied for STO reaction. The variation in the crystallization time for SP17 synthesis has a great impact on the generation of impurity phase of SAPO-5, where a crystallization time of 48–96 h is found to be beneficial in synthesizing SP17 zeolite with pure phase. SP17 zeolite with a crystallization time of 96 h, possesses the micropores and columnar morphology, where the small cage-defining 8-ring size of SP17 shows the olefins selectivity of 87.0% at a low CO conversion of 19.4%, significantly deviating towards the major fraction of ethylene (45.6%) than that of butene (8.2%). In a contrast, SP18 and SP34 zeolites with the same and large cage-defining 8-ring size, are richer in propylene and butene fractions than that of ethylene in overall similar olefins selectivity of 87.0% and 87.1% at CO conversion of 28.7% and 28.5%, respectively. Interestingly, it is further interpreted that the SP17 sample generated more carbon species during the reaction due to the small 8-ring size, while those amounts of carbon species were restricted in the hierarchical pore structure and plate-like morphology in SP18 and SP34 samples.