Effects of Process Parameters on Density of GH5188 High-temperature Alloy after Selective Laser Melting

Abstract GH5188 high-temperature alloy specimens were fabricated by selective laser melting (SLM) and influencing laws of laser power, laser velocity and laser energy density on density of specimens were researched. The results shows that along with the laser energy density increases from 73.02 J/mm 3 to 88.18 J/mm 3 , porosity in specimens decrease and relative density increases from 98.86% to 99.75%. However, as the laser energy density increase further, the density begins to decrease continuously. The main causes that effects relatively density including: the powder is not fused at low energy density, as well as the powder splash and gasification at higher energy density. Neither inadequate nor excessive laser energy density is conducive to improvement of density of specimens. As the increase of laser velocity and laser power, density of specimens increases firstly and then decreases. The variation trend of relative density is similar with that of laser energy density and there are reasonable ranges of laser velocity and laser power. However, influencing laws of laser velocity and laser power on density of specimens are different.