Effect of iron-nickel cations on urea-assisted hydrothermal dechlorination of polyvinyl chloride: Appropriateness of using steel reactors for determining intrinsic degradation chemistry

Hydrothermal dechlorination of polyvinyl chloride (PVC) is primarily performed in stainless-steel reactors prone to chlorine-induced pitting corrosion, contaminating the reaction media with Fe2+, Ni2+, and Cr2+ possibly triggering shifts in the degradation chemistry. This study investigated the single and synergistic effects of Fe2+ and Ni2+ on urea-assisted hydrothermal dechlorination of PVC under mild conditions. Significant improvement in dechlorination degree was observed at 210 °C when 5 mmol/L Fe2+ or 10 mmol/L Ni2+ was added. Furthermore, positive interaction between the cations was confirmed when the simultaneous use of 1 mmol/L Fe2+ and 0.25 mmol/L Ni2+ achieved the same catalytic performance. The presence of these ions prevented adhesive contact of PVC particles, thus limiting the mass-transfer resistance and autocatalytic effect. The experimental design revealed that dechlorination and its improvement were temperature-dependent (p < 0.0001). Ni2+ and Fe2+ exerted quadratic and linear effects, respectively, on dechlorination. The highest catalytic activity occurred in the temperature range of 217.5–222.5 °C. The results show that total concentrations of as low as 1.08 mmol/L accelerated dechlorination, indicating the inappropriateness of using steel reactors for determining intrinsic PVC degradation chemistry. However, Fe–Ni composites have the potential to be used as catalysts.