Development of epoxy resin with superior breakdown strength: A Review

Epoxy resin (EP) has been widely utilized in electrical equipment and electronic devices due to its fascinating electric, thermal, and mechanical properties. However, the complex insulation structures of modern power devices in high-voltage direct current systems pose several challenges for EP-based dielectrics. The most significant among these challenges is the need for EP to stably operate under greater electric fields, requiring superior breakdown strength. This paper summarizes the key factors influencing the breakdown strength of EP and reviews reported methods for enhancing this property. Recognizing the limitations of existing approaches, we propose that the emerging technology of molecule design offers a potentially optimal solution for developing EP with enhanced breakdown strength. Furthermore, we anticipate the future development direction of EP with satisfactory insulation properties. We believe that enhancing the breakdown theory of solid dielectrics, exploring new research and development methodologies, and creating environmentally friendly EP with high performance are primary focus areas. We hope that this paper will offer guidance and support for the future development of EP with superior breakdown strength, proving valuable in advancing EP-based dielectrics.