Biodegradable cellulose I (II) nanofibrils/poly(vinyl alcohol) composite films with high mechanical properties, improved thermal stability and excellent transparency

Cellulose nanofibrils (CNFs) with cellulose I and II allomorphs were efficiently prepared by sulfuric acid hydrolysis of eucalyptus cellulose under three different conditions followed by mechanical treatments: (i) classical sulfuric acid hydrolysis of cellulose I (CNF-I), (ii) sulfuric acid hydrolysis of mercerized cellulose II (MNF-II), and (iii) solubilization and hydrolysis of cellulose I by concentrated sulfuric acid and subsequent recrystallization in water (RNF-II). Crystal structure, surface chemistry, morphology and thermal properties of three CNFs were investigated and compared. Three CNFs of 2–10 wt% were mixed with PVA to prepare biodegradable composite films. CNF allomorph had significant impact on crystal structure, mechanical and thermal properties of the PVA composites. The maximum Young's modulus of CNF-I/PVA, RNF-II/PVA and MNF-II/PVA were increased by 62, 32 and 44%, respectively. Addition of CNFs raised onset degradation temperature (Tonset) and thermal decomposition temperature (Tmax) of PVA nanocomposite, while decreased the melting temperature (Tm). Temperature window (Tonset − Tm) for the melt processing of nanocomposites (10 wt% CNF loading) were increased 2.8, 3.2 and 2.5 times for CNF-I/PVA, RNF-II/PVA and MNF-II/PVA, respectively. All composite films remained excellent transparency with addition of CNFs. This comparative study provided important knowledge of selecting CNF allomorph for fabrication of high-performance CNF/PVA composites.