Engineering rich defects in nitrogen-doped porous carbon to boost oxygen reduction reaction kinetics

Metal-free carbon-based materials offer a promising alternative to Pt-based catalysts for the oxygen reduction reaction (ORR). However, challenges persist due to its sluggish kinetics and poor acid ORR performance. Here, we introduce a novel nitrogen-doped porous carbon with rich defects sites (such as pentagons, edge and vacancy defects) (PV/HPC) via a simple etching strategy. The PV/HPC demonstrates long-term stability and exceptional catalytic activity with half-wave potential of 0.9 V and average electron transfer number of 3.98 in alkaline solution while 0.78 V and 3.78 in acidic solution, indicating its efficiency and robustness as an ORR catalyst. Additionally, it achieves a higher kinetic current density of 91.9 mA cm−2 at 0.8 V, which is 1.75 times that of Pt/C (52.5 mA cm−2). Furthemore, it enables Al-air battery to attain a maximum power density of 487 mW cm−2, compared to 477 mW cm−2 for the Pt/C catalyst. Density functional theory (DFT) calculations elucidate that the introduction of multifunctional defects in nitrogen-doped porous carbon collectively reduces the reaction energy barrier of the departure of OH* and boosts the oxygen reduction reaction kinetics. This work presents a simple method to design durable and effective carbon-based ORR catalysts.