Applying the six‐sigma methodology to determine the limits of quality control (QC) tests for a specific linear accelerator

Abstract Purpose We aimed to show the framework of the six‐sigma methodology (SSM) that can be used to determine the limits of QC tests for the linear accelerator (Linac). Limits for QC tests are individually determined using the SSM. Methods and Materials The SSM is based on the define‐measure‐analyze‐improve‐control (DMAIC) stages to improve the process. In the “define” stage, the limits of QC tests were determined. In the “measure” stage, a retrospective collection of daily QC data using a Machine Performance Check platform was performed from January 2020 to December 2022. In the “analyze” stage, the process of determining the limits was proposed using statistical analyses and process capability indices. In the “improve” stage, the capability index was used to calculate the action limits. The tolerance limit was established using the larger one of the control limits in the individual control chart (I‐chart). In the “control” stage, daily QC data were collected prospectively from January 2023 to May 2023 to monitor the effect of action limits and tolerance limits. Results A total of 798 sets of QC data including beam, isocenter, collimation, couch, and gantry tests were collected and analyzed. The Collimation Rotation offset test had the min‐Cp, min‐Cpk, min‐Pp, and min‐Ppk at 2.53, 1.99, 1.59, and 1.25, respectively. The Couch Rtn test had the max‐Cp, max‐Cpk, max‐Pp, and max‐Ppk at 31.5, 29.9, 23.4, and 22.2, respectively. There are three QC tests with higher action limits than the original tolerance. Some data on the I‐chart of the beam output change, isocenter KV offset, and jaw X1 exceeded the lower tolerance and action limit, which indicated that a system deviation occurred and reminded the physicist to take action to improve the process. Conclusions The SSM is an excellent framework to use in determining the limits of QC tests. The process capability index is an important parameter that provides quantitative information on determining the limits of QC tests.