A new strategy for the preparation of wood-epoxy resin composites reinforced with controllable osmotic interfaces

As a multifunctional material, wood is widely used in interior decoration and construction engineering. The full-cell process of impregnating monomers into wood pores cavity in situ is one of the most common wood modification methods. However, this approach is time-consuming, material-wasting, and not environmentally friendly. In this study, we proposed a simple strategy to directly convert wood into high-performance composites by controlling wood surface penetration through resin pre-curing. A slight amount of resin used was sufficient to penetrate the wood surfaces, and the weight percent gain (WPG) of 11.45 %. High energy efficiency was achieved by simple temperature control (60 °C/120 °C). In addition, this method can rapidly produce wood composites with ultra-low density (0.51 g/cm3) and ultra-high specific bending strength (284 MPa·cm3g−1) in a very short time (4 h and 30 min). The results showed that the problem of excessive resin penetration was effectively solved by the pre-curing process, which enriched the gradient distribution of resin from the surface to the bottom of the wood and significantly improved the material properties. This efficient and environmentally friendly preparation strategy makes natural wood a low-cost, low-density, high-strength engineering material, which broadens the application of wood composites in construction engineering and interior decoration.