Self-assembly Fe-Co MOF@BN and epoxy resin nano composites with highly enhanced flame retardancy and smoke suppression properties

A shuttle-shaped Fe-Co bimetallic metal organic frameworks (MOFs) on sheet-like hexagonal boron nitride (h-BN) was fabricated via an organic-inorganic hybrid strategy, forming a novel Fe-Co MOF@BN flame retardant, and the hybrids together with ammonium polyphosphate (APP) were incorporated into epoxy resins to explore their flame retardancy and smoke suppression effects. When combining 0.5% Fe-Co MOF@BN with 9.5% APP, the peak heat release rate, peak smoke release rate, CO production rate, and peak CO2 production rate of the EP composite (EP/APP/Fe-Co MOF@BN) were reduced by 73.7%, 71.4%, 70%, and 80% respectively, compared to epoxy. The limiting oxygen index increases to 30.2%, indicating the EP/APP/Fe-Co MOF@BN composites have superior fire safety performance. The excellent fire performance of EP/APP/Fe-Co MOF@BN composites benefiting from the barrier effect of Fe-Co MOF@BN lamellar structure, the catalytic carbonization of Fe and Co, the gas phase dilution of APP and the enhancement of the cross-linking degree of the char layer. Meanwhile, Fe-Co MOF@BN improves the dispersion of APP in the EP composites, which broadens the application range of MOF and h-BN. Herein, the EP/APP/Fe-CoMOF@BN composites with high flame retardancy, low smoke production rate, and excellent mechanical properties provide a feasible solution for the use of EP under high temperatures.