Physical reconstruction and mechanical behavior of fractured rock masses

Physical modeling of rock masses containing complex fracture geometries is an important but very challenging task in rock mechanics and rock engineering. In this work, a novel integration of 3D printing and water-soluble casting is presented for the preparation of rock-model specimens with fracture networks, which is similar to the lost-wax casting process. The fracture network is created with water-soluble polyvinyl alcohol (PVA) material by 3D printing. The intact rock matrix is prepared with cement paste. Uniaxial compressive tests combined with the digital image correlation (DIC) technique are conducted to investigate the mechanical properties and failure process of the prepared rock-model specimens. The differentiation rate of the effective variance is defined to recognize the precursory anomalies during the loading process. The mechanical anisotropy is further investigated by a series of rotated models. The results show that the proposed methodology has distinct advantages for replicating rocks with complex fracture geometries in terms of high accuracy for fabricating fracture networks, high repeatability of mechanical properties, and high strength and brittleness of rock matrices. Due to the presence of complex fracture geometries, the nonlinear mechanical responses of the fractured rock-model specimens, including strain-softening and anisotropy, are observed in our experiments.