Progress in preparation of rare earth metals and alloys by electrodeposition in molten salts

Rare earth (RE) metals and their alloys have attracted considerable practical interests due to their functional properties. Because of their negative deposition potentials, RE metals cannot be electrochemically deposited from aqueous media. Using molten salt as medium provides a unique opportunity for the electrowinning and electrorefining of high-purity RE metals, as well as for the electrochemical formation of their alloys and intermetallic compounds. Certainly, the electrochemical behaviors of RE metals and their alloys have been investigated in a number of different molten salts comprising all-fluorides, all-chlorides and mixed chloride-fluoride media. Based on the results, RE and their alloys were produced by molten salt electrolysis. In this paper, the developments of preparation of RE metals and their alloys by electrolysis in molten salts in recent years were systematically summarized on both the local and international levels. Attention was paid mainly to the electrodeposition of RE metals and their alloys, including RE–Mg, RE–Al, RE–Ni, RE–Co, RE–Cu, RE–Fe and RE–Zn alloys.