Measurement System Analysis of Densometry Technique for the Determination of Porosity and Thickness of Porous Fuel Cell Media

Porosity is one of the critical parameters governing mass transport of reagents and products in the heterogenous architecture of a fuel cell electrode. Techniques for the measurement thereof are required that are rapid, cost-effective, and simple, and yet capable of the highest levels of accuracy, precision, and stability. This body of work presents a comprehensive account of the measurement system analysis (MSA) of the densometer technique for the ex situ determination of total porosity and mean thickness of thin film porous materials by way of hydrostatic principles. The MSA involved a four phased approach which systematically tested several process assumptions before performing gage precision and accuracy studies and, finally, benchmarking of the system against several conventional industry techniques. Results confirmed statistically that the densometry technique, in conjunction with a standardized measurement procedure, can be used for the precise and accurate measurement of porosity as well as thickness across a representative range for porous materials deployed in fuel cells and similar technologies.